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Best Tools For Cutting Metal (2025 Update)

If you're looking for the best tools for cutting metal, there are a few things to consider before making your purchase. First and foremost, you want to be sure that you're getting a tool that is strong and durable enough to handle the demands of cutting through metal. This means looking for products made from high-quality materials, such as stainless steel or advanced alloys. You also want to consider the blade or cutting edge of the tool, ensuring that it is sharp and able to withstand the rigors of metal cutting without getting dull or chipped too quickly.

Another factor to consider when shopping for metal cutting tools is the type of metal you'll be working with. Different metals have different properties, and some may require specialized tools to get the job done right. For example, soft metals like aluminum or copper may be easier to cut with a saw, while harder metals like steel might require powerful cutting tools like plasma cutters or angle grinders. Knowing what type of metal you'll be working with can help you choose the best tool for the job.

So, which tools are the best for cutting metal? Well, that depends on a few factors, including the type of metal you'll be working with, the specific task you're performing, and your personal preferences. Some top options worth considering include high-quality metal cutting saws, grinding wheels and abrasive discs, plasma cutters, and shears. To help narrow down your options, ask yourself what type of cuts you'll be making, how quickly you need to complete the job, and what type of budget you're working with. With these questions in mind, you'll be able to choose the best metal cutting tool for your unique needs.

10 Best Tools For Cutting Metal

# Product Image Product Name Product Notes Check Price
1
This product is ideal for cutting through steel and other hard materials with precision and efficiency.
2
The product is ideal for cutting through steel material efficiently and effectively.
3
This product is ideal for cutting wood and metal with flush cut blades that fit multiple brands of oscillating tools.
4
Cutting corrugated metal quickly, cleanly, and easily with a power drill.
5
It is ideal for cutting through various materials with a rotary tool for precision and accuracy.
6
Ideal for cutting metal up to 14GA with a cordless and pivoting head feature.
7
The product is ideal for cutting sheet metal with a maximum capacity of 20 gauge.
8
This saw blade is ideal for cutting ferrous metals such as steel, iron, and stainless steel.
9
This product is ideal for cutting and removing various materials with its reinforced cut-off wheels and mandrel accessories.
10
It is ideal for cutting sheet metal and copper pipes with a rotary tool.
This product is ideal for cutting through steel and other hard materials with precision and efficiency.
The product is ideal for cutting through steel material efficiently and effectively.
This product is ideal for cutting wood and metal with flush cut blades that fit multiple brands of oscillating tools.
Cutting corrugated metal quickly, cleanly, and easily with a power drill.
It is ideal for cutting through various materials with a rotary tool for precision and accuracy.
Ideal for cutting metal up to 14GA with a cordless and pivoting head feature.
The product is ideal for cutting sheet metal with a maximum capacity of 20 gauge.
This saw blade is ideal for cutting ferrous metals such as steel, iron, and stainless steel.
This product is ideal for cutting and removing various materials with its reinforced cut-off wheels and mandrel accessories.
It is ideal for cutting sheet metal and copper pipes with a rotary tool.

1. Evolution Power Tools 14bladest Steel Cutting Saw Blade, 14-Inch X 66-Tooth , Blue

The Evolution saw blades are a top-of-the-line choice for those seeking maximum performance in their cutting operations. These blades are expertly designed using only the highest grade Carbide, Hardened blade Bodies, and ultra high-grade brazing techniques to ensure they are durable and long-lasting.

Each blade in the Evolution lineup offers premium quality and is designed to increase performance. It is important to note that these blades are specifically designed for use with Evolution saws or other low RPM saws.

With a cutting speed of 1600 RPM, these blades are capable of delivering precise and accurate cuts every time. The 66 Carbide Teeth and .094-Inch Kerf make quick work of even the toughest materials, ensuring a smooth and clean cut every time.

The 1-Inch Arbor Size is designed to fit securely and snugly onto your saw, preventing any unwanted movement during operation. This helps to ensure that your cuts are always accurate and precise.

2. Evolution Power Tools Evosaw380 15-Inch Steel Cutting Chop Saw , Blue

Introducing the Dry Metal Cutting Chop Saw, the perfect solution for those in need of efficient and safe metal cutting. This powerful tool boasts a 1800 watt / 15 amp motor with a high torque gearbox, reducing motor load and greatly improving steel cutting performance. The heavy duty cast aluminum base ensures that this saw is built to withstand the toughest industrial metal cutting tasks.

Unlike traditional abrasive saws, this chop saw outperforms with faster cutting and a long blade life that averages up to 1000 cuts in 2 in x 2 in mild steel. The Cold Cut Saw feature allows for minimal heat and burrs while leaving a workable finish, making it the perfect tool for those who value precision in their work.

The Dry Metal Cutting Chop Saw is incredibly easy to use and does not require any coolant, making it the go-to tool for those who prioritize safety in their workspace. This saw comes equipped with a 14" Mild Steel Cutting blade, ensuring that you have everything you need to get started on your metal cutting projects.

Whether you're a professional metalworker or a DIY enthusiast, the Dry Metal Cutting Chop Saw is an excellent investment that will help you achieve your cutting goals with ease. It is perfect for cutting through a variety of metals, including steel, aluminum, and copper, making it a versatile addition to any workspace.

3. Carbide Blade Kit For Oscillating Tools.

The High Performance carbide teeth featured in this oscillating blade provide an exceptional lifespan of up to 30 times longer than standard bi-metal blades when cutting through hardened materials. The blade is compatible with the Dremel multi max oscillating Universal Quick-Fit accessory system, which conveniently fits Bosch, Makita, Milwaukee, and Rockwell brands. This blade is perfect for cutting a variety of materials, including soft wood, hard wood, drywall, wood with nails, conduit board, copper pipe, pipe, and metal.

The Universal Quick-Fit System allows for fast and effortless accessory changes, making it a breeze to switch between different materials while working on a project. Whether you're a professional or a DIY enthusiast, this blade is an excellent addition to your toolkit. Its high-performance design offers long-lasting durability and precision cutting, while the Universal Quick-Fit System ensures compatibility with multiple brands for added convenience.

4. Malco Tscm Corrugated Metal Turbo Shear

The Metal Corrugating Tool is an exceptional accessory that can be easily attached to your existing drill or impact driver, offering you the ability to make fast and efficient cross-cuts and lengthwise trim cuts in both large and small metal corrugated patterns. This tool is designed to provide optimum tool clearance and material flow, with its 360-degree rotating head that ensures smooth and consistent cuts every time.

One of the most impressive features of this tool is its versatility, which allows it to cut both curves and straight lines with ease. Whether you're working on a complex metalwork project or a simple DIY task, this tool is guaranteed to make your job easier and more efficient.

Manufactured in the USA, this metal corrugating tool is made with high-quality materials that ensure durability and longevity, making it an excellent investment for any metalworking enthusiast or professional. With its superior design and construction, this tool is sure to provide you with the precision and accuracy you need to achieve your desired results.

5. Dremel Cut-Off Wheels: Ultimate Rotary Tool Accessory

Transform your rotary tool into a precision cutting machine with this versatile cutting wheel. With its durable construction and specialized design, this cutting wheel is an essential tool for anyone who needs to cut bolts, screws, sheet metal, thin wood, and plastic with precision and ease.

Crafted from high-quality materials, this cutting wheel is built to last and will provide you with countless hours of reliable performance. Whether you are a DIY enthusiast or a professional craftsman, this cutting wheel is the perfect addition to your toolkit.

Designed to work seamlessly with mandrel Dremel 402, this cutting wheel is easy to use and can be attached to any rotary tool that can accommodate a 1/8" shank size. Simply attach the cutting wheel to your rotary tool and you're ready to go.

Whether you need to cut through tough bolts and screws or create intricate cuts in sheet metal, thin wood, and plastic, this cutting wheel is the ideal tool for the job. With its precision design and high-quality construction, you can trust this cutting wheel to get the job done right every time.

So why wait? Upgrade your rotary tool and take your cutting abilities to the next level with this essential cutting wheel today!

6. Dewalt Metal Cutter: Cordless, 360 Degree Pivoting Head.

Introducing the innovative 360-degree tool with a swivel head that enables users to access tight quarters effortlessly. The tool is designed to cut a 7/32" strip continuously, which curls out of the cutting area, providing accurate and precise cuts every time.

Users can work in low-light conditions with ease, thanks to the built-in LED work light that illuminates the surface. The cordless feature of this tool allows users to take it to their workplace, making it convenient and portable.

Please note that this tool is sold without a battery, which can be purchased separately. Additionally, the charger is sold separately as well.

With its compact design and powerful performance, this 360-degree tool is perfect for a range of applications, from DIY projects to professional use. You can rely on its accuracy, ease of use, and portability to get the job done efficiently. Invest in this tool today and experience the convenience and precision it offers!

7. Malco Ts1 Turbo Shear 20 Gauge Capacity Sheet Metal Cutting Attachment

The product being reviewed is a versatile tool that transforms a power drill into a powerful shear. The tool is easy to use and can be inserted into the chuck of an A/C or cordless drill. It has a 20 gauge capacity in galvanized steel, making it ideal for cutting through tough materials. Whether you need to navigate tight patterns or make square cuts, this tool is up to the task.

The TSDC Drill Clamp can be purchased separately to ensure a secure and stable cutting experience. This clamp is specially designed to hold the tool in place, allowing you to make precise cuts without worrying about slippage.

One of the best things about this tool is its versatility. It can be used for a wide range of applications, from cutting metal roofing to trimming vinyl siding. The tool is also made in the USA, ensuring high quality and durability.

8. Diablo D1472cf 14-Inch Steel Demon 72t Cermet Ii Carbide Ferrous Metal Saw Blade

The Cermet Blend Teeth for cutting metal are an exceptional choice for individuals who require a durable and long-lasting cutting tool. With the ability to withstand impact and reduce wear, these teeth can last up to 3X longer than standard carbide. Additionally, the improved Laser Cut Stabilizer Vents trap noise and vibration for maximum stability, keeping it cool and accurate in metal cutting applications. This feature is especially useful for those who require precise and clean cuts that require minimal finishing.

Designed with a Triple Chip Metal Cutting Grind, these teeth can maximize life, speed, and durability while giving burr-free cuts in metal cutting applications. This grind design is an excellent choice for those who require a high-quality cutting tool that can handle heavy-duty work.

Moreover, the Tri-Metal Shock Resistant Brazing is a three-metal brazing system that allows metal cutting carbide tips to withstand extreme impact for maximum durability. This feature is especially useful for those who work in environments where the potential for impact is high.

Finally, the Spark-free Cold Cutting blades are "Hot work" compliant, saving you the time and hassle of obtaining a Hot Work permit for job sites. However, it is essential to check local laws to ensure compliance. This feature makes these blades more convenient and efficient for individuals who require quick and easy access to cutting tools.

9. Ez Lock Cut-Off Wheel Kit

The Cut-off Wheels with Fiberglass Reinforcement are the perfect accessory for any metalworking project, where durability and precision are paramount. These wheels are specifically designed for cutting, trimming, and grooving into a wide variety of metals, including hardened steel. They are also highly effective in cutting bolts, screws, sheet metal, thin wood, ceramic, and plastic with ease.

The Dremel EZ406-02 set includes one EZ402 EZ-lock mandrel and five EZ456 Fiberglass-reinforced cut-off wheels. The EZ456 Cut-off wheels are capable of lasting twice as long as current fiberglass-reinforced cut-off discs. The working diameter of each of these wheels is 1-1/2 inches (38.1 mm), with a blade thickness of .045 inches (1.1mm). The blade material is fiberglass, which offers superior durability and flexibility.

It is important to note that these Cut-off wheels are only compatible with the Dremel EZ402 mandrel. The EZ-Lock mandrel is the first patented system of its kind, eliminating the need for a screw and a screwdriver. It is also worth mentioning that Dremel accessories are color-coded into usage categories for ease of use. To find more cutting accessories, look for the Red color code.

If you have any questions or concerns about this product, the USA-based customer service team is available by chat, email, phone, or even in-person at the service center in Racine, WI. They are always ready to assist you with any queries and provide you with top-notch service.

10. Ez Lock Cut-Off Wheels – Slicing Made Simple.

The Cut-off Wheels with fiberglass reinforcement are a must-have for any metalworking enthusiast. They are designed to be durable, allowing you to cut, trim, and groove into hardened steel and other metals with ease. These wheels are also suitable for cutting bolts, screws, sheet metal, thin wood, ceramic, and plastic.

With the EZ456B set, you will receive 12 fiberglass-reinforced cut-off wheels that are designed to last twice as long as the 426 model. This means that you can get more use out of your wheels and save money in the long run.

The EZ456B set is equipped with the patented EZ Lock system, which makes changing accessories six times faster than using a standard mandrel. This system eliminates the need for a screw and a screwdriver, making it quicker and easier to change accessories.

These Cut-off Wheels are designed for cutting applications with a working diameter of 1-1/2" (38.1 mm) and a blade thickness of .045” (1.1mm). They are made of high-quality fiberglass material, which makes them strong and durable.

It is important to note that these Cut-off Wheels are designed for use with the Dremel EZ402 mandrel only. This ensures that you get the best performance and durability out of your wheels.

For those who love color-coded accessories, the Dremel EZ456B Cut-off Wheels are no exception. They are color-coded in red, which indicates that they are suitable for cutting applications. If you need more cutting accessories, simply look for the red color code.

Lastly, if you have any questions or concerns about your Dremel EZ456B Cut-off Wheels, you can count on the USA-based customer service team. They are available to assist you through chat, email, phone, or even in person at their service center in Racine, WI.

Best Tools For Cutting Metal FAQs

Are plasma cutters the most efficient method for cutting metal?

When it comes to cutting metal, plasma cutters are considered to be one of the most efficient methods available today. Unlike traditional methods like sawing and grinding, plasma cutters provide a faster, cleaner, and more accurate cut.

One of the biggest advantages of plasma cutters is their ability to cut through thick metal quickly and cleanly. They use a high-temperature plasma arc to melt the metal and blow away the molten material, resulting in a clean, precise cut. Additionally, plasma cutters are highly versatile and can be used to cut a wide range of metals, including steel, aluminum, brass, and copper.

Compared to other cutting methods, plasma cutters are also more cost-effective and energy-efficient. They require less maintenance and produce less waste, and their high cutting speeds mean that jobs can be completed more quickly, reducing labor costs.

Overall, plasma cutters are an excellent choice for those looking for a fast, accurate, and cost-effective method of cutting metal. With their versatility, efficiency, and ease of use, they are a valuable tool for any metalworking project.

Are there any special safety considerations when cutting metal with power tools?

Yes, there are several safety considerations that must be taken into account when cutting metal with power tools. These tools can be extremely dangerous if not used properly, and can cause serious injury or even death. Some of the most important safety considerations include:

1. Eye and ear protection: When cutting metal with power tools, it is essential to wear safety glasses or a face shield to protect your eyes from flying debris. Ear protection is also recommended, as power tools can be loud and can cause hearing damage over time.

2. Respiratory protection: Cutting metal can create dust and fumes that can be harmful to your lungs. It is important to wear a dust mask or other respiratory protection to avoid breathing in these particles.

3. Proper clothing: Loose clothing, jewelry, and long hair can all get caught in power tools and cause serious injuries. It is important to wear fitted clothing and tie back long hair before using power tools.

4. Proper tool use: Always follow the manufacturer's instructions for using power tools, and never use a tool that is damaged or malfunctioning. Use the appropriate blade or cutting wheel for the type of metal you are cutting, and avoid using excessive force that could cause the tool to kick back.

By following these safety considerations, you can help ensure that you stay safe when cutting metal with power tools.

Can I use a rotary tool for cutting metal, and if so, what attachments do I need?

Yes, rotary tools can be used for cutting metal. However, it’s important to note that not all rotary tools are created equal and not all attachments are suitable for cutting metal.

To cut metal with a rotary tool, you will need a cutting wheel or wheel accessory attachment. The most common type of cutting wheel is the abrasive cutting wheel, which is made of fiberglass and coated with abrasive particles. This type of wheel is suitable for cutting through metal, as well as other materials like wood and plastic.

It’s important to choose the right size of cutting wheel for your project. The larger the wheel, the deeper the cut it can make. However, larger wheels also require more power to operate.

When using a rotary tool for cutting metal, it’s important to wear proper safety gear, including eye protection and gloves. Additionally, make sure to use the tool at the correct speed and apply even pressure to the cutting wheel. With the right attachments and proper technique, a rotary tool can be a versatile tool for cutting metal in a variety of applications.

How do I choose the right cutting tool for my metal fabrication project?

Choosing the right cutting tool for your metal fabrication project is crucial to ensure the accuracy, efficiency, and quality of the finished product. There are several factors to consider when selecting a cutting tool, such as the type and thickness of the metal you're working with, the desired cut quality, and the complexity of the project.

First, you should determine what type of cutting tool you need. For example, if you're cutting thin sheets of metal, a laser cutter or plasma cutter may be the best option. However, for thicker metals or more intricate cuts, a waterjet or CNC mill may be necessary.

Next, consider the quality of the cut you want. If you need precise cuts with minimal distortion, a CNC mill or waterjet may be the best option. However, if you're looking for a quick and relatively inexpensive option, a plasma cutter may be a better choice.

Lastly, think about the complexity of your project. If you have a lot of intricate cuts or need to cut a variety of shapes and sizes, a CNC mill or waterjet may be the most versatile option. However, if you have a simpler project with fewer cuts, a plasma cutter or laser cutter may suffice.

Overall, it's important to do your research and consult with professionals to determine the best cutting tool for your specific metal fabrication project.

How do I maintain my cutting tools to ensure they last longer?

Maintaining your cutting tools is crucial to ensure they last longer and perform at their best. Here are some tips to maintain your cutting tools:

1. Clean your cutting tools after each use: Use a clean cloth or brush to remove any debris, dirt or rust. This prevents corrosion and ensures the blade remains sharp.

2. Sharpen the blades regularly: Use a sharpening stone or file to sharpen the blades regularly. This helps to keep the edges sharp and ensures clean cuts.

3. Lubricate the blades: Use a lubricant such as oil or grease to lubricate the blades. This prevents rust and helps to reduce friction, which can lead to wear and tear.

4. Store the cutting tools properly: Store your cutting tools in a dry and clean place. Make sure the blades are covered to prevent dust and moisture from getting in.

5. Use the cutting tools for the intended purpose: Use the cutting tools for the purpose for which they are designed. Avoid using them for tasks they are not meant for, as this can damage the blades.

By following these tips, you can ensure your cutting tools last longer and perform at their best.

What are the advantages and disadvantages of using hand tools versus power tools for cutting metal?

Hand tools and power tools are both useful for cutting metal, but they have their own advantages and disadvantages.

Advantages of using hand tools for cutting metal include their affordability and portability. Hand tools require no electricity or extra equipment, making them easy to transport and use in remote locations. They also allow for greater precision and control over the cutting process, which is important when working with delicate or intricate parts.

On the other hand, power tools offer greater speed and efficiency, making them ideal for large-scale or time-sensitive projects. They also require less physical effort and can handle tougher materials, such as thick steel. However, power tools can be expensive and require regular maintenance, which can add to the overall cost of the project. They can also be dangerous if not used properly, and can cause injury or damage to the workpiece if not handled with care.

Ultimately, the choice between hand tools and power tools depends on the specific needs of the project and the preferences of the user. For small-scale or precision work, hand tools may be the better option, while power tools are more suited for larger projects or heavy-duty cutting.

What are the best types of saws for cutting metal?

There are several types of saws that can be used for cutting metal, but some are better suited than others depending on the type of metal being cut and the thickness of the material. One of the most common and versatile saws for cutting metal is the band saw, which uses a continuous loop blade to make smooth, precise cuts. Another popular option is the chop saw, which uses a circular blade to make fast, straight cuts through metal. For thicker pieces of metal, a plasma cutter or oxy-acetylene torch may be necessary to make clean cuts. A hacksaw or reciprocating saw can also be used for smaller jobs or when a more portable tool is needed. Ultimately, the best type of saw for cutting metal will depend on the specific requirements of the project, and it's important to choose a saw with the appropriate blade and power to get the job done efficiently and safely.

What is the best type of blade for cutting thick metal?

When it comes to cutting thick metal, the best type of blade to use is a carbide-tipped blade. This type of blade is specifically designed to handle the rigors of cutting through thick metal, such as steel or iron. Carbide-tipped blades are made from a combination of tungsten carbide and cobalt, which gives them the strength and durability needed to make precise cuts through even the thickest of metals.

In addition to their durability, carbide-tipped blades also offer a high level of precision, which is essential when working with thick metal. These blades are capable of making smooth, clean cuts that require minimal finishing work, which can save time and effort in the long run.

It's important to note that carbide-tipped blades can be more expensive than other types of blades, but their performance and longevity make them a worthwhile investment for anyone who frequently works with thick metal.

What is the best way to cut metal without damaging the surface?

The best way to cut metal without damaging the surface depends on the type of metal and the tools available. For softer metals like aluminum or brass, a fine-toothed saw or a pair of metal snips may be sufficient. However, for harder metals like steel or iron, a cutting torch or plasma cutter may be necessary.

To prevent damage to the surface, it is important to use the proper cutting technique and to take precautions such as using a cutting lubricant or coolant. It is also important to wear appropriate safety gear, including eye and ear protection.

Another option for cutting metal without damaging the surface is to use a waterjet or laser cutter. These methods use a high-pressure stream of water or a laser beam to precisely cut the metal without causing any distortion or heat damage.

Ultimately, the best way to cut metal without damaging the surface will depend on the specific application and the materials and tools available. It is important to carefully consider the options and take the necessary precautions to ensure a clean, precise cut.

What is the best way to sharpen cutting tools for metalworking?

The best way to sharpen cutting tools for metalworking depends on the tool and the type of metal being worked. For example, carbide inserts can be sharpened with a diamond wheel, while high-speed steel tools can be sharpened with a bench grinder or a whetstone. Before sharpening, it is important to clean the tool thoroughly to remove any debris or rust that could affect the sharpening process.

When sharpening, it is important to use consistent pressure and maintain the correct angle for the tool. It is also important to monitor the temperature of the tool to prevent overheating and damage. After sharpening, it is a good idea to test the tool on a scrap piece of metal to ensure it is cutting properly.

Overall, the best way to sharpen cutting tools for metalworking is to follow the manufacturer's instructions and use the appropriate tools and techniques for the specific tool and metal being worked.