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Best Sawzall Blade For Cutting Hardened Steel (2024 Updated)

If you’re looking for a reliable sawzall blade for cutting hardened steel, it’s important to consider a few factors before making your purchase. One of the most important factors to consider is the size and thickness of the blade, as well as the type of teeth it has. A blade that is too thin or has weak teeth may not be able to cut through hardened steel effectively, potentially leading to frustration and wasted time.

Another important factor to consider is the durability of the blade material. Blades that are made from high-quality metals or ceramics will generally be more durable and better able to withstand the stresses of cutting through hardened steel. Additionally, it’s important to ensure that the blade is compatible with your particular sawzall model, so be sure to check the manufacturer’s specifications before making your purchase.

So if you’re in the market for an effective sawzall blade for cutting hardened steel, ask yourself a few key questions. What type of steel do you need to cut? How thick is the material? What kind of sawzall do you have, and what are its particular requirements for blade compatibility? By thinking critically about these factors, you can make an informed decision and choose a blade that will give you the best possible results. With the right sawzall blade in hand, you can take on any project with confidence and ease.

10 Best Sawzall Blade For Cutting Hardened Steel

# Product Image Product Name Product Notes Check Price
1
The product is ideal for cutting thick metal, cast iron, and alloy steel with its 8 teeth per inch design.
2
The product is ideal for cutting thick metal due to its carbide material and reciprocating blade design.
3
The product is ideal for cutting through thick metals, including boron steel, ultra high strength steel, cast iron, and stainless steel.
4
This product is ideal for heavy metal cutting with a reciprocating saw.
5
This product is ideal for cutting through medium metals with a thickness of 1/16-5/16 using a reciprocating saw.
6
This product is ideal for cutting meat, including big animals, frozen meat, beef, sheep, cured ham, turkey, and bone.
7
This product is ideal for cutting frozen meat and is made of unpainted stainless steel saw blades.
8
Ideal for auto dismantling and cutting through medium metals with thickness ranging from 1/16 to 5/16 inches.
9
The product is ideal for cutting thick metal due to its TCT blade and comes in a pack of 10.
10
This product is ideal for cutting steel with its 66-tooth blade and 14-inch size.
The product is ideal for cutting thick metal, cast iron, and alloy steel with its 8 teeth per inch design.
The product is ideal for cutting thick metal due to its carbide material and reciprocating blade design.
The product is ideal for cutting through thick metals, including boron steel, ultra high strength steel, cast iron, and stainless steel.
This product is ideal for heavy metal cutting with a reciprocating saw.
This product is ideal for cutting through medium metals with a thickness of 1/16-5/16 using a reciprocating saw.
This product is ideal for cutting meat, including big animals, frozen meat, beef, sheep, cured ham, turkey, and bone.
This product is ideal for cutting frozen meat and is made of unpainted stainless steel saw blades.
Ideal for auto dismantling and cutting through medium metals with thickness ranging from 1/16 to 5/16 inches.
The product is ideal for cutting thick metal due to its TCT blade and comes in a pack of 10.
This product is ideal for cutting steel with its 66-tooth blade and 14-inch size.

1. Endurance 8tpi Carbide Saw Blade – 3 Pack

The Carbide Technology reciprocating saw blade is a top-of-the-line blade for heavy-duty demolition work. Its 8 teeth per inch teeth design is perfect for cutting all kinds of metal in tough applications, including high-alloy construction steels, stainless steels, rebar, and car beams. This blade is specially designed to cut advanced materials where bi-metal blades fail quickly, such as stainless steels, high-alloy steels, or hardened steels. With each carbide tooth precision ground and individually welded, this blade provides the ultimate flexibility and impact strength needed for heavy-duty work.

The blade dimensions are 6 inches with 8 TPI metal cutting from 3/16 inch to 1/2 inch, and the 1/2 inch universal shank fits all major sawzall saws such as Bosch, Milwaukee, Black&Decker, Hitachi, Makita, Metabo, Dewalt, Porter Cable, Skil, and Rockwell. This blade has up to 50 times longer life than bi-metal reciprocating saw blades, making it an excellent choice for those looking for a long-lasting blade that can handle the toughest materials.

Overall, the Carbide Technology reciprocating saw blade is a durable and reliable choice for those who need a blade that can handle heavy-duty demolition work. Its precision ground and individually welded carbide teeth provide ultimate flexibility and impact strength needed for tough applications, making it the perfect choice for those who demand the ultimate cutting performance.

Pros

  • Up to 50 times longer life than bi-metal reciprocating saw blades
  • 8 teeth per inch teeth design is ideal for cutting all kinds of metal in tough applications
  • Precision ground and individually welded carbide teeth provide ultimate flexibility and impact strength for heavy duty demolition work
  • Blade fits all major sawzall saws such as Bosch, Milwaukee, Black&Decker, Hitachi, Makita, Metabo, Dewalt, Porter Cable, Skil, and Rockwell

2. Diablo Ds0908cf 9" Steel Demon Carbide Recip Blade For Thick Metal Cutting

This high-performance carbide saw blade is perfect for cutting metals with a thickness ranging from 3/16 inches to 9/16 inches. It is designed to provide greater durability and cutting performance, making it a perfect choice for professionals and DIYers alike. The enhanced carbide tip to blade connection ensures extreme impact resistance, making it ideal for heavy-duty applications. The 1-inch oversized blade body provides straighter cuts with less vibration, making it easier to use and reducing fatigue. This saw blade is a single blade that is imported and is an excellent addition to any tool collection.

The high-performance carbide saw blade is designed to provide greater durability and cutting performance

Enhanced carbide tip to blade connection ensures extreme impact resistance

1-inch oversized blade body provides straighter cuts with less vibration

Pros

  • High-performance carbide for greater durability and cutting performance
  • Enhanced carbide tip to blade connection for extreme impact resistance
  • 1-inch oversized blade body for straighter cuts with less vibration

Cons

  • – None

3. Steel Devil Reciprocating Saw Blades: Ultimate Metal Cutting Trio

The pack contains 3 ultra-high-strength quality metal cutting reciprocating blades that are ideal for cutting through the most challenging metals that are 3/16"-9/16" thick. Each blade is designed with carbide tips, which provide the precision cutting through iron, steel, wood, and alloys. These blades are suitable for various cutting projects ranging from DIY home repairs to industrial uses. The blades are durable and reliable, offering the best performance even in the toughest cutting applications. With a 1-year limited warranty, you can use these blades with confidence, knowing that they are built to last.

These blades are versatile and can be used in a wide range of cutting projects, making them an excellent addition to your toolkit. They are designed to make precise cuts that are clean and accurate, ensuring that your projects turn out perfectly. The blades are easy to use, and you can switch them out quickly to get the job done faster. They are also easy to maintain, and you can keep them sharp for a long time with proper care.

Overall, these blades are an excellent investment for anyone who needs reliable and durable cutting tools. They are designed to provide the best performance even in the toughest applications, making them ideal for use in auto shops, industrial settings, and DIY projects. With a 1-year limited warranty, you can trust that these blades will meet your needs and exceed your expectations.

Pros

  • Carbide tips for precision cutting through iron, steel, wood, and alloys
  • Ultra-high-strength quality metal cutting reciprocating blades
  • Suitable for various cutting projects ranging from DIY home repairs to industrial uses
  • Durable and reliable, offering the best performance even in the toughest cutting applications
  • Easy to maintain and keep sharp for a long time with proper care
  • Versatile and easy to use

4. Metal Master Blades: 6-Inch Cobalt Sabre Saw Pack

The Cobalt Teeth saw blade is an excellent choice for heavy metal cutting demolition works. This blade is made with M42 steel and features cobalt teeth that resist high temperatures, making it suitable for use in tough conditions. It is designed with a hard cobalt edge that provides effortless cutting into sheet metal, metal pipes, and profiles.

The optimized design of this blade makes it more wear-resistant for cutting heavy metals, resulting in better performance. It has a cutting range of medium-thick sheet metals ranging from 3 to 10mm and metal pipes and profiles with a diameter less than 100mm. This blade also has a universal shank that fits all Sawzall tools on the market, including popular brands like Bosch, Dewalt, Milwaukee Sawzall Saw, SKIL, Makita, Black & Decker, Ryobi, Porter Cable, Hitachi, Flex, Hilti, Metabo and more.

Pros

  • Made with M42 steel and features cobalt teeth that resist high temperatures
  • Designed with a hard cobalt edge that provides effortless cutting into sheet metal, metal pipes, and profiles
  • Optimized design makes it more wear-resistant for cutting heavy metals
  • Has a cutting range of medium-thick sheet metals ranging from 3 to 10mm and metal pipes and profiles with a diameter less than 100mm
  • Has a universal shank that fits all Sawzall tools on the market

5. Diablo's Auto Blades: Tearing Through Metal Effortlessly

The High Quality Bi-Metal Reciprocating Saw Blades pack contains 25 blades that are designed for maximum performance and durability when cutting through steel and other metals. These blades are ideal for use in various industries such as auto dismantling, fire and rescue, construction, demolition and more. The blades feature a Perma-Shield coating that protects them from wear and tear, ensuring a longer-lasting superior cutting life. You can rely on these blades to get the job done quickly and efficiently.

The blades are made with bi-metal, which means they are made with two different types of metal – high-speed steel and high-carbon steel. This combination makes the blades strong and durable, allowing for a longer cutting life. They are also designed with precision teeth that are engineered for fast and efficient cutting through tough materials. The blades are compatible with most standard reciprocating saws and are easy to install and remove.

These blades come with a 1-year limited warranty, giving you peace of mind knowing that you are purchasing a high-quality product that is backed by the manufacturer. If you are looking for a reliable and durable set of reciprocating saw blades, the High Quality Bi-Metal Reciprocating Saw Blades pack is an excellent choice.

Pros

  • 25 blades in pack for convenience
  • Perma-Shield coating for longer-lasting cutting life
  • Made with bi-metal for strength and durability
  • Precision teeth for fast and efficient cutting
  • Compatible with most standard reciprocating saws
  • Comes with a 1-year limited warranty

6. Foodie's 12" Stainless Reciprocating Saw Blades

The 5-piece set of 12-inch unpainted stainless steel meat saw blades, with 3 teeth per inch, is an essential tool for cutting frozen food, meat, hamburger meat, beef, sheep, fish, cured ham, turkey, bone and more. These saw blades are safe for cutting food and easy to maintain and clean. They are highly rust-resistant, ensuring that they will last for a long time. The ultra-hardened cutting edge of the saw blade provides up to five times longer life than standard blades, while its sharp tip makes it easy to get into any corner for cutting jobs. These features make it an ideal tool for the big jobs, like splitting and quartering large animals, and can save a lot of time and effort in the butchering process. Moreover, these blades work with all major reciprocating saw brands, such as DeWalt, Hitachi, Milwaukee, Makita, Ridgid, Porter & Cable, Skil, Ryobi, Black & Decker, Bosch, and so on, making them a versatile tool for any professional or DIY project.

Pros

  • Safe for cutting food
  • Easy to maintain and clean
  • Highly rust-resistant
  • Ultra-hardened cutting edge for longer life
  • Sharp tip for easy cutting in any corner
  • Works with all major reciprocating saw brands

7. Karck Frozen Meat Saw Blades – 6 Pack

The package includes three 12-inch saw blades with three teeth per inch and three 9-inch saw blades with five teeth per inch. These two different size blades cater to your various cutting needs. The blades are not suitable for cutting metal. They are made of high-quality unpainted stainless steel, which is durable, easy to maintain, and has strong rust resistance. You can use them to cut frozen food, meat, beef, cured ham, turkey, bone, and more.

The well-designed tooth profile of the saw blades is more aggressive, making the cutting process faster, saving you time as much as possible. The saw blades are compatible with all major reciprocating saw brands such as DeWalt, Hitachi, Milwaukee, Makita, Ridgid, Skil, Ryobi, Black & Decker, Bosch, and many more.

The saw blades come in a reusable plastic box, which helps to isolate moisture and prevent rust. However, it is recommended to wipe off surface moisture and foreign objects when storing them again.

Pros

  • The package includes two different size blades for different cutting needs
  • The saw blades are made of high-quality unpainted stainless steel, which is durable, easy to maintain, and has strong rust resistance
  • The well-designed tooth profile of the saw blades is more aggressive, making the cutting process faster
  • Compatible with all major reciprocating saw brands

Cons

  • – Not suitable for cutting metal

8. Diablo Dismantling Blades For Medium Metals.

The High Quality Bi-Metal Reciprocating Saw Blades pack contains 25 durable blades that ensure maximum performance while cutting through steel and other metals. It is an ideal tool for various applications including auto dismantling, fire & rescue, construction, demolition, and more.

These blades are equipped with a Perma-Shield Coating that protects them from wear and tear, ensuring a longer cutting life. The blades are designed to withstand heavy-duty use and are made of high-quality materials that ensure their durability.

The pack comes with a 1-year limited warranty, making it a reliable and cost-effective solution for all your cutting needs.

Pros

  • Durable and long-lasting blades
  • Ideal for heavy-duty applications
  • Perma-Shield Coating protects blades from wear and tear
  • Comes with a 1-year limited warranty

9. Freud-Diablo Ds0908cf10 9 Tct Thick Metal Blade 10pk, 9", Multi, 10 Piece

The Diablo Steel Demon Carbide-Tipped Reciprocating Blades are the ultimate solution for extreme metal cutting needs. These blades are the first of their kind with carbide-tipped technology, designed specifically for cutting high strength alloys, cast iron, and stainless steel with ease.

The high-performance carbide-tipped blade has an unmatched cutting life that is 50 times longer than standard bi-metal blades. It is ideal for cutting through thick metal ranging between 3/16 inches to 9/16 inches with precision and accuracy.

The Diablo Steel Demon Carbide-Tipped Reciprocating Blades are made with high-quality materials, ensuring durability and longevity. The product is designed to withstand the toughest of cutting applications, making it a reliable choice for both professionals and DIY enthusiasts.

Pros

  • Carbide-tipped technology ensures excellent and precise cuts
  • Designed to cut through high strength alloys, cast iron, and stainless steel
  • Has 50 times longer cutting life than standard bi-metal blades
  • Suitable for cutting thick metal ranging between 3/16 inches to 9/16 inches
  • High-quality materials ensure durability and longevity

10. Evolution Power Tools 14bladest Steel Cutting Saw Blade, 14-Inch X 66-Tooth , Blue

The Evolution saw blades are an excellent choice for those who are looking for maximum performance and premium quality. These blades are designed using the highest grade Carbide, Hardened blade Bodies, and ultra high-grade brazing techniques. The 66 Carbide Teeth and .094-Inch Kerf contribute to the blade's precision cutting abilities. The 1-Inch Arbor Size ensures the blade is compatible with various saws.

The blades are designed to increase performance and provide optimal results. It is important to note that these blades are designed for use with Evolution saws or other low RPM saws, and have a recommended speed of 1600 RPM. With these blades, users can expect a smooth and efficient cutting experience.

Overall, the Evolution saw blades are a reliable and high-quality option for those in need of precise and efficient cuts.

Pros

  • Made with the highest grade Carbide, Hardened blade Bodies, and ultra high-grade brazing techniques
  • 66 Carbide Teeth and .094-Inch Kerf contribute to the blade's precision cutting abilities
  • 1-Inch Arbor Size ensures compatibility with various saws
  • Designed to increase performance and provide optimal results
  • Smooth and efficient cutting experience
  • Reliable and high-quality option

Best Sawzall Blade For Cutting Hardened Steel FAQs

Are there any specific techniques or tips for using a sawzall blade to cut through hardened steel effectively?

Yes, there are specific techniques and tips for using a sawzall blade to cut through hardened steel effectively. Firstly, it is important to choose the right blade for the job. A bi-metal blade with a high tooth count is ideal for cutting through hardened steel. Secondly, it is important to use the right speed and pressure while cutting. Start at a low speed and gradually increase it as you cut through the steel. Applying too much pressure can cause the blade to bend or break. Thirdly, it is important to keep the blade cool while cutting through hardened steel. Using a lubricant or coolant can help reduce heat and prevent the blade from overheating or dulling. Lastly, it is important to wear proper safety gear, including gloves and eye protection, as cutting through hardened steel can produce sparks and flying debris. By following these techniques and tips, one can effectively use a sawzall blade to cut through hardened steel.

Can a standard sawzall blade cut through hardened steel?

A standard sawzall blade is not designed to cut through hardened steel. Sawzall blades are typically made of high carbon steel or bi-metal steel, which are good for cutting through wood, plastic, and softer metals. However, hardened steel is much harder and more durable than these materials, which makes it difficult to cut through using a standard sawzall blade.

If you need to cut through hardened steel, you will need to use a blade that is specifically designed for this purpose. Diamond blades or carbide-tipped blades are commonly used for cutting through hardened steel, as they are able to withstand the extreme hardness of the material without becoming dull or damaged.

In summary, while a standard sawzall blade is a versatile tool that is useful for many cutting applications, it is not suitable for cutting through hardened steel. If you need to cut through this material, you will need to use a specialized blade that is designed for the task.

What is the average lifespan of a sawzall blade when cutting hardened steel?

The average lifespan of a sawzall blade when cutting hardened steel can vary depending on a few factors. Firstly, the quality and type of blade being used will play a significant role in determining its longevity. Higher quality blades made from materials such as carbide or bi-metal tend to last longer than cheaper options. Additionally, the thickness and hardness of the steel being cut will impact the blade's lifespan. Thicker and harder steel will put more strain on the blade, causing it to wear out faster.

On average, a high-quality sawzall blade can last anywhere from 10 to 50 cuts when cutting hardened steel. However, this number can vary greatly depending on the factors mentioned above. It's important to monitor the blade's condition regularly and replace it once it starts to become dull or damaged. Continuing to use a worn-out blade can lead to safety hazards and decreased cutting efficiency.

What safety precautions should be taken when using a sawzall blade to cut hardened steel?

When using a sawzall blade to cut hardened steel, there are certain safety precautions that must be taken to ensure the safety of the operator. Firstly, always wear personal protective equipment such as gloves, eye protection, and ear protection. The blade can easily break or shatter which can cause serious injury, and the noise from the saw can damage hearing.

Secondly, ensure that the blade is properly installed and tightened before use. A loose blade can cause the saw to kick back or cause the blade to break, which can be extremely dangerous.

Thirdly, it's important to use the correct blade for cutting hardened steel. Using the wrong blade can cause the blade to dull quickly, and can also cause the saw to overheat which can damage the motor.

Lastly, always be aware of your surroundings and keep others at a safe distance while using the saw. If possible, use a clamp or vise to secure the material being cut in place to prevent it from moving around and causing a potential hazard. By following these safety precautions, the risk of injury or damage can be greatly reduced.

What type of sawzall blade is best for cutting hardened steel?

When it comes to cutting hardened steel, it is important to choose the right sawzall blade to ensure a clean and efficient cut. The best type of sawzall blade for cutting hardened steel is a carbide grit blade. Carbide grit blades are made with tungsten carbide particles bonded to the blade's surface, which makes them extremely tough and durable.

Carbide grit blades are designed to cut through tough materials like hardened steel, cast iron, and ceramic tiles. They have a high resistance to wear and tear, which means they can last longer than other types of blades. They also have a unique tooth design that allows them to cut through tough materials smoothly and efficiently.

When selecting a carbide grit blade for cutting hardened steel, it is important to choose the correct tooth configuration. The tooth configuration should be based on the thickness and type of steel being cut, as well as the desired finish of the cut. A fine-toothed blade will produce a smoother, more precise cut, while a coarse-toothed blade will cut faster but leave a rougher finish.

In summary, a carbide grit sawzall blade with the appropriate tooth configuration is the best option for cutting hardened steel. It is important to select the right blade for the job to ensure a clean and efficient cut.

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