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Best Hole Saws For Metal (2024 Updated)

If you're looking for a tool that will help you create perfect circular holes on metal surfaces, then hole saws for metal are a must-have. But before you start shopping for hole saws, there are several factors that you need to consider to ensure you get the right product for your needs.

Firstly, you should take into account the size of the hole that you need to make. Different hole saws come in various sizes, and you want to make sure that you get the appropriate one for the job. Secondly, you need to consider the type of metal surface that you will be working on. Some hole saws are better suited for thinner metals, while others are designed to cut through thicker metals.

Finally, you might be wondering which brands of hole saws for metal are popular and reliable, or how much you should expect to spend to get a high-quality product. You might also be curious about whether there are any additional accessories that you need to purchase to get the most out of your hole saw.

If you're still unsure of what to look for when shopping for hole saws for metal, keep reading. In the following paragraphs, we'll provide answers to these questions and more, so you can make an informed decision and choose a high-quality hole saw that will meet all your metal-cutting needs.

10 Best Hole Saws For Metal

# Product Image Product Name Product Notes Check Price
1
This hole saw kit is ideal for cutting through hard metals, stainless steel, iron, wood, and plastic.
2
The product is ideal for cutting holes in metal surfaces within a range of 5/8" to 3-15/16" in diameter.
3
It is ideal for cutting holes in metal and wood surfaces with precision and efficiency.
4
The product is ideal for cutting holes in various materials such as metal, wood, plastic, cornhole boards, and drywall.
5
This product is ideal for electricians as it includes a 17 piece hole saw kit with the Speed Slot feature.
6
Ideal for cutting holes in metal, PVC boards, and plastic plates with 17 pieces including different sizes of hole saws and mandrels.
7
The product is ideal for cutting holes in stainless steel, hard metals, wood, and plastic using tungsten carbide tipped hole cutters.
8
The product is ideal for electricians and those who need to make holes in various materials.
9
The product is ideal for creating precise holes in stainless steel and hard metal with 9 bit sizes and extra pilot bits.
10
This product is ideal for electricians needing a durable set of hole saws for drilling through tough materials.
This hole saw kit is ideal for cutting through hard metals, stainless steel, iron, wood, and plastic.
The product is ideal for cutting holes in metal surfaces within a range of 5/8" to 3-15/16" in diameter.
It is ideal for cutting holes in metal and wood surfaces with precision and efficiency.
The product is ideal for cutting holes in various materials such as metal, wood, plastic, cornhole boards, and drywall.
This product is ideal for electricians as it includes a 17 piece hole saw kit with the Speed Slot feature.
Ideal for cutting holes in metal, PVC boards, and plastic plates with 17 pieces including different sizes of hole saws and mandrels.
The product is ideal for cutting holes in stainless steel, hard metals, wood, and plastic using tungsten carbide tipped hole cutters.
The product is ideal for electricians and those who need to make holes in various materials.
The product is ideal for creating precise holes in stainless steel and hard metal with 9 bit sizes and extra pilot bits.
This product is ideal for electricians needing a durable set of hole saws for drilling through tough materials.

1. Hard Metal Hole Saw Kit With Titanium-Plated Pilot.

This TCT hole saw set is made from high quality TCT Carbide material, which is also known as Tungsten Carbide Tipped Cutters. The high-grade titanium-plated cemented carbide tooth makes it sturdy, durable, and rustproof, ensuring top-notch quality.

The set comes with 10 pieces of hole saws, each with a different cutting diameter ranging from 16mm (5/8") to 54mm (2-1/8") and cutting length of 25mm (1 inch). The shank diameter is 10mm (2/5 inch), and it is perfect for drilling hard metals.

The hole saw teeth are designed with a unique three-blade design, which includes outer, middle, and inner blades. This design makes it sharper and more efficient, which is ideal for cutting hard metals.

This hole saw set is versatile and can be used with a bench drill, magnetic drill, gun drill, drill percussion, and more. It is suitable for cutting hard metal, stainless steel plate, square tube, iron, cast iron, wood, F.R.P, and other general sheet metal. However, it cannot be used for concrete, tiles, and stone.

The TCT Carbide Steel teeth of this hole saw set make it easy to achieve high precision and clean, round holes. It is suitable for hand-held electric drills, stand motor-driven drilling machines, and mobile ribbon-type magnetism drilling machines.

The package includes 10 pieces of T.C.T Hole Saws, 2 pieces of extra titanium-plated pilot drill bits, and 2 pieces of hex wrenches. All of these are packed in an exquisite aluminum box, and each bit is also oiled to prevent rust. This set is definitely a perfect gift for you and your family.

Pros

  • Made from high-quality TCT Carbide material
  • Unique three-blade design for sharper and more efficient cutting
  • Suitable for drilling hard metals
  • Can be used with various drilling machines
  • Easy to achieve high precision and clean, round holes
  • Comes in an exquisite aluminum box
  • Each bit is oiled to prevent rust

Cons

  • – Cannot be used for concrete, tiles, and stone
  • – Limited cutting length of 25mm (1 inch)

2. Carbide Tipped Metal Hole Saw Kit

The Heavy-Duty Hole Saw Kit is an essential tool for cutting holes in various materials. Made of industrial grade TCT carbide steel, this kit is extremely durable and has anti-corrosion properties. The package includes 23 hole saws of different sizes, ranging from 16mm to 100mm. The kit also includes an Allen wrench for easy installation and a packing box for storage.

The kit's unique tipped tooth blade ensures a smoother cutting experience, making it eligible for use with a rechargeable drill, portable hand drill, bench drill, electric drill, and more. However, it's important to wear protective goggles and gloves for safety purposes when using the hole saw set.

The hole saws are designed with double round circles to remove metal filings easily and to provide efficient cooling during use. A lubricant can be used to prevent overheating of the bit, and it can be water or oil-based. The kit is suitable for cutting holes on 3mm stainless steel, 15mm iron plate, 15mm aluminum alloy, metal tube, and other metal materials. It has a wide range of applications for your convenience.

Pros

  • Made of industrial grade TCT carbide steel for ultimate durability
  • Unique tipped tooth blade for a smoother cutting experience
  • Efficient cooling design with double round circles
  • Suitable for cutting holes in various materials

Cons

  • – Requires protective goggles and gloves for safety purposes

3. Milwaukee 49-22-4029 Tool Hole Dozer Bi-Metal Hole Saw Set (17-Piece) With Case

The hole saw kit includes 17 blades in 9 different sizes: 3/4 inch, 7/8 inch, 1-1/8 inch, 1-3/8 inch, 1-1/2 inch, 2 inch, 2-1/8 inch, 2-1/4 inch, and 2-1/2 inch, all packed in a convenient case. The blades are made with bi-metal construction containing 8% cobalt, resulting in increased wear resistance and durability. The Rip Guard tooth form offers a strong and aggressive cutting edge, with added steel behind it to prevent tooth breakage. The Plug Jack design provides easy and quick plug removal, thanks to the all-access slot on the side of the blade. This kit is perfect for anyone who needs to drill holes in different sizes and materials, from wood to metal.

The Milwaukee Hole Saw Kit is a great investment for any DIY enthusiast or professional. The bi-metal construction and cobalt steel make the blades long-lasting and durable, while the Rip Guard tooth form ensures clean and precise cuts. The Plug Jack design is a time-saver, allowing you to remove plugs quickly and efficiently without having to use any additional tools. The included case makes storage and transportation easy, and the various sizes make this kit versatile and suitable for any project.

The Milwaukee Hole Saw Kit is the perfect addition to any toolbox. The bi-metal construction and 8% cobalt ensure that the blades are strong, durable, and resistant to wear and tear. The Rip Guard tooth form gives you a clean and precise cut every time, while the Plug Jack design makes removing plugs fast and hassle-free. With 17 blades in 9 different sizes, this kit is versatile and suitable for a variety of materials, including wood, metal, and plastic. The convenient case makes storage and transportation easy, so you can take it with you wherever you go.

Pros

  • Bi-metal construction with 8% cobalt increases wear resistance and durability
  • Rip Guard tooth form provides strong cutting edge with added steel for tooth breakage prevention
  • Plug Jack design allows for easy and quick plug removal
  • Convenient case for storage and transportation
  • Versatile kit with 17 blades in 9 different sizes suitable for a variety of materials

4. Hole Saw Kit: Heavy Duty & Versatile.

The Yougfin Hole Saw Kit is made from high-performance bi-metal and M42 High Speed Steel, making it compatible with a wide variety of materials. The outer edge of the saw comes with high speed steel that provides wear resistance properties and forms the cutting edge of the teeth. The serrated edge of the cylindrical cups is designed to cut various sizes of holes in a variety of materials. The hole saw design features wide, angled, and offset slots to easily access and remove plugs from the cup, ensuring efficient and smooth cutting. The kit contains 18 pieces that include 3/4"(19mm), 7/8"(22mm), 1"(25mm), 1-1/8"(29mm), 1-3/8"(35mm), 1-1/2"(38mm), 1-3/4(44mm), 2"(51mm), 2-1/8"(54mm), 2-1/4"(57mm), 2-1/2"(64mm), 2x Mandrels, 3x Drill Bits, 2 x Hex Key, and a portable carrying case.

The bi-metal and M42 High Speed Steel material of the Yougfin Hole Saw Kit ensures efficient and smooth cutting, making it ideal for cutting through a wide range of materials, including plastic, wood-based items, wood, plywood, plastic, drywall, soft plaster, cornhole boards, and thin metals. The kit is also equipped with a portable carrying case, making it easy to carry and store.

For safety purposes, the user is advised to wear all applicable safety supplies when using the hole saws. In case of any inquiries or issues with the product, Yougfin offers quality service to their customers, and they are always ready to help.

Pros

  • Made from high-performance bi-metal and M42 High Speed Steel, ensuring efficient and smooth cutting.
  • Compatible with a wide variety of materials.
  • Features wide, angled, and offset slots that make it easy to access and remove plugs from the cup.
  • Comes with a portable carrying case, making it easy to carry and store.

Cons

  • – None found.

5. Electrician's Dream Kit: Lenox Speed Slot Hole Saw Set

Introducing the new and improved LENOX hole saws, now with 2 times more durability and 50% longer life compared to the previous versions. This set includes the most commonly used hole saw sizes for your convenience. The increased wall thickness of the hole saws not only improves their durability but also minimizes the loss of teeth, ensuring a longer lifespan.

The optimized tooth design of the saws ensures that they penetrate metal with ease, making your job easier and faster. Additionally, the larger and sharper teeth of the saws allow for faster cutting, while the SPEED SLOT staircase design makes the extraction of the plug an effortless task.

Upgrade your toolkit with the new LENOX hole saws and experience the enhanced efficiency and durability that they offer.

Pros

  • 2 times more durable and 50% longer life than previous versions
  • Includes the most commonly used hole saw sizes
  • Increased wall thickness improves durability and minimizes tooth loss
  • Optimized tooth design penetrates metal with ease
  • Larger, sharper teeth for faster cutting
  • SPEED SLOT staircase design for easy plug ejection

6. Hychika Bi-Metal Hole Saw Master Set.

The HYCHIKA Bi-Metal Hole Saw Blades are a high-quality cutting tool that is made of bimetallic material. The cutting part is made of high-strength, hard alloy steel that is 2mm thick and has a hardness rating of 69-81HRC. This makes the product highly durable, wear-resistant, and long-lasting.

The saws have been optimized and improved many times, resulting in higher cutting efficiency, cleaner and smoother cutting, and higher precision. The chip removal groove added on the side of the hole saw can rapidly discharge the chip, ensuring a fast and efficient cutting process.

The product includes 11 hole saw blades of varying sizes, including 19mm, 22mm, 25mm, 29mm, 35mm, 38mm, 44mm, 51mm, 57mm, 60mm, and 68mm. The maximum cutting depth is 40mm. The blades come with 2 mandrels, 3 drill bits for easy replacement, and 1 hex key. The product is suitable for hole cutting on soft metal, wood, PVC board, plastic, and gypsum board.

The product comes with a sturdy and small storage box that is very convenient to store and carry. This makes it easy for users to keep the product organized and accessible.

In conclusion, the HYCHIKA Bi-Metal Hole Saw Blades are a reliable and durable cutting tool that is suitable for a wide range of applications. The product is easy to use, convenient to store, and comes with 24/7 customer support.

Pros

  • Made of high-quality bimetallic material
  • High-strength hard alloy steel provides wear resistance and long usage life
  • Optimized tooth design for higher cutting efficiency and precision
  • Chip removal groove for faster chip discharge
  • Includes 11 hole saw blades of varying sizes and accessories for easy replacement
  • Suitable for cutting on soft metal, wood, PVC board, plastic, and gypsum board
  • Comes with a sturdy and small storage box for convenient storage and transportation
  • 24/7 customer support

7. Metalmaster Tct Hole Saw Kit: 7pcs

The TCT Hole Saw Kit contains 7 of the most popular sizes of hole saws, ranging from 3/4” (19mm) to 2” (50mm), making it easy to cut perfect holes for conduit and pipes. These tungsten carbide-tipped hole cutters are designed to cut precise holes in a variety of materials, such as stainless steel, mild steel, copper, iron, FRP, aluminum, wood, and plastic. With a thickness of up to 1/5” (5 mm), these hole saws are perfect for tough jobs.

Each hole saw kit includes 1 hole saw, 1 hex wrench, and 2 pilot drill bits. Starting with lower torque and lower speed, using cutting oil as a lubricant will ensure clean holes and prevent the bit from getting burnt or broken. The hole cutters are built with carbide tipped teeth and a 3/8” 3-flatted shank, allowing for strong and steady chuck grip for heavy-duty hole cutting applications. They are compatible with drills, impact drills, and CNC drilling machines.

The hole cutter kit is oiled and packed in a semi-transparent plastic carrying case for rust-resistant and well-organized storage and easy access. If you have any problems using the hole cutters, please feel free to contact the manufacturer for assistance.

Pros

  • Comes with 7 of the most popular sizes of hole saws for cutting perfect holes for conduit and pipes
  • Tungsten carbide-tipped hole cutters can cut precise holes in a variety of materials up to 1/5” (5 mm) thick
  • Built with carbide tipped teeth and a 3/8” 3-flatted shank for strong and steady chuck grip for heavy-duty hole cutting applications
  • Compatible with drills, impact drills, and CNC drilling machines
  • Comes with a semi-transparent plastic carrying case for rust-resistant and well-organized storage and easy access

Cons

  • – May require some practice to use effectively and avoid burnt or broken bits

8. Dewalt Hole Saw Kit, Standard Electrician's Set, Bi-Metal (D180002) , Yellow

Introducing the DEWALT Bi-Metal Hole Saws, designed to provide up to 50% longer life compared to previous DEWALT Bi-Metal Hole Saws when cutting black pipe. This is made possible through patented toothforms that optimize chip removal for efficient drilling and long life. The high-speed steel cutting edge is versatile and can effectively drill through wood, metal, and plastic.

The saw's design is tailored to cut through thick materials with ease, as it features a deeper saw design that allows for 2-by material to be cut in one pass. Furthermore, the saw's fast plug ejection mechanism ensures a seamless drilling experience. The large, continuous slot provides leverage for easy plug ejection and removal.

DEWALT Bi-Metal Hole Saws are made in the U.S.A. with global materials, ensuring consistent quality and durability.

Pros

  • Patented toothforms optimize chip removal for efficient drilling and long life
  • High-speed steel cutting edge effectively drills through wood, metal, and plastic
  • Deeper saw design cuts 2-by material in one pass
  • Fast plug ejection mechanism ensures a seamless drilling experience
  • Made in the U.S.A. with global materials for consistent quality and durability

9. Carbide Hole Saw Kit: Precision For Metals

The 9 Sizes TCT Hole Saw Kit is a must-have for anyone looking for precise and clean holes for conduit and pipes. The kit includes 9 hole saws in the most popular sizes, ranging from 5/8” (16mm) to 2” (50mm). The edges of the hole cutters are Tungsten Carbide-Tipped, making them suitable for cutting precise holes in a variety of hard materials like stainless steel, mild steel, copper, iron, FRP, aluminum, wood, and plastic, with a thickness of up to 1/5” (5mm).

The kit also includes 9 extra pilot drill bits and a Hex wrench for easy use. It is recommended to start drilling with lower torque and lower speed and use cutting oil as a lubricant to ensure clean holes and prevent the bit from getting burnt or broken. The Hole Saw is built with a 3/8” 3-Flatted Shank, providing a strong and steady chuck grip, preventing slipping in heavy-duty hole cutting applications. It is compatible with drills and CNC drilling machines.

The Hole Saw Kit is well-oiled and stored in a heavy-duty plastic case for rust-resistant storage and easy access. If you have any problems using the Hole Saw Set, the manufacturer is always ready to help.

Pros

  • Comes with 9 Hole Saws in the most popular sizes.
  • Edges of the hole cutters are Tungsten Carbide-Tipped, making them suitable for cutting precise holes in a variety of hard materials.
  • Includes 9 extra pilot drill bits and a Hex wrench for easy use.
  • Built with a 3/8” 3-Flatted Shank, providing a strong and steady chuck grip, preventing slipping in heavy-duty hole cutting applications.
  • Compatible with drills and CNC drilling machines.
  • Well-oiled and stored in a heavy-duty plastic case for rust-resistant storage and easy access.

10. Milwaukee 49-22-4105 Master Electricians Ice Hardened Hole Saw Kit 19 Piece

The United States manufactured product is an excellent choice for those looking for a durable and easy-to-use saw blade. With its ICE HARDENED technology, it boasts a 50% longer lifespan than its competitors. The Matrix II Bi-Metal Teeth are designed for optimal durability, while the Positive Rake Angle ensures fast cutting. The Radiused Tooth Back reduces stress on teeth, while the Deeper Gullets ensures fast chip removal. The Funtional Slot Geometry also provides easy plug removal.

This saw blade is perfect for a variety of cutting projects, from wood to metal. Its durability and easy-to-use design make it an excellent investment for both professionals and DIY enthusiasts alike.

Overall, the United States manufactured saw blade is a top-of-the-line product that is built to last.

Pros

  • ICE HARDENED technology for 50% longer lifespan
  • Matrix II Bi-Metal Teeth for optimal durability
  • Positive Rake Angle for fast cutting
  • Radiused Tooth Back reduces stress on teeth
  • Deeper Gullets ensures fast chip removal
  • Funtional Slot Geometry provides easy plug removal

Best Hole Saws For Metal FAQs

Can hole saws be used to cut through thick metal?

Yes, hole saws can be used to cut through thick metal. However, it is important to choose the right hole saw for the job. The size and material of the hole saw must be appropriate for the thickness and type of metal being cut. Additionally, it is important to use proper cutting techniques and lubrication to ensure a clean and efficient cut. Thick metal may require slower cutting speeds and more frequent lubrication to prevent overheating and damage to the hole saw. It is also important to wear appropriate safety gear, such as eye protection and gloves, when using a hole saw to cut through metal. With the right tools, technique, and safety precautions, hole saws can be a reliable and effective tool for cutting through thick metal.

How do I choose the right size hole saw for cutting metal?

When choosing the right size hole saw for cutting metal, there are several factors that you need to consider. Firstly, you need to determine the size of the hole that you want to cut. This will help you to identify the diameter of the hole saw that you need to use. Secondly, you need to consider the thickness of the metal that you will be cutting. This will help you to determine the depth of the hole saw that you need to use.

It is important to note that hole saws come in a range of sizes and shapes, each designed for specific applications. Therefore, you need to choose a hole saw that is designed specifically for cutting metal. Additionally, it is important to choose a hole saw that is made of high-quality materials, as this will ensure that it is durable and can withstand the rigors of cutting through metal.

In summary, when choosing the right size hole saw for cutting metal, you need to consider the size and depth of the hole you want to cut, as well as the thickness of the metal. You should also choose a hole saw that is designed specifically for cutting metal and made of high-quality materials to ensure durability.

What are the best types of hole saws for cutting metal?

The best types of hole saws for cutting metal are those made from high-speed steel (HSS) or carbide-tipped. HSS hole saws are more affordable and can cut through a variety of metals, including aluminum, brass, copper, and steel. They are available in different sizes and can create holes up to 6 inches in diameter. Carbide-tipped hole saws, on the other hand, are more expensive but are more durable and can cut through tougher metals like cast iron, stainless steel, and hardened steel. They are also available in larger sizes and can create holes up to 12 inches in diameter. It is important to choose the right size of hole saw for the job to ensure clean and precise cuts. Additionally, using lubricants like cutting oil or coolant can prolong the life of the hole saw and improve the quality of the cut.

What are the safety precautions to take when using hole saws for cutting metal?

When it comes to using hole saws for cutting metal, safety should always be a top priority. Here are some precautions that you should take to ensure your safety:

1. Wear protective gear: Always wear protective gear such as safety goggles, gloves, and a dust mask. This will ensure that you are protected from any flying debris or dust that may be generated while cutting.

2. Use the right equipment: Ensure that you are using the right hole saw for the type of metal you are cutting. Using the wrong size or type of saw can cause the saw to become stuck, leading to potential injury.

3. Secure the workpiece: Make sure that the workpiece is securely clamped to the table or workbench. This will prevent it from moving while you are cutting and reduce the risk of injury.

4. Use a lubricant: Using a lubricant while cutting metal will reduce the amount of heat generated and prevent the hole saw from getting stuck.

5. Cut at a slow speed: Cutting at a slow speed will ensure that you have better control over the hole saw and reduce the risk of injury.

By following these safety precautions, you can ensure that you have a safe and successful experience when using hole saws for cutting metal.

What is the maximum depth that a hole saw can cut through metal?

The maximum depth that a hole saw can cut through metal largely depends on the type of hole saw being used and the thickness of the metal being cut. Generally, most hole saws can cut through metal up to a depth of 1-1.5 inches. However, there are specialized hole saws available that can cut deeper holes in metal. For instance, carbide-tipped hole saws are capable of cutting through thicker metals of up to 2 inches in depth.

It's worth noting that the cutting depth of a hole saw can also be affected by the speed and pressure of the cutting process. If the saw is operated at too high a speed or too much pressure is applied, it can cause the saw to overheat and potentially break. Therefore, it's important to ensure that the cutting process is done at the recommended speed and pressure for the specific type of hole saw being used.

Overall, the maximum depth that a hole saw can cut through metal can vary depending on several factors. It's important to choose the right type of hole saw for the job and to use it properly to achieve the desired results.

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